Speeds & Feeds Chart Builder
Pick a material and tool, list your tool diameters, and get a printable table of RPM and feed rates for all of them at once. The material data is built in, so you do not need to look up a surface speed or chip load first. To work out a single tool from your own numbers, use the Speeds & Feeds calculator.
Your speeds and feeds table
Conservative starting values for typical coated carbide and HSS tools, the same as the Speeds and Feeds Starting Chart. Check them against your tool maker's catalogue and adjust from test cuts.
How the Speeds & Feeds Chart Builder Works
The Chart Builder turns a material, a tool type and a list of your tool sizes into a ready-to-print speeds and feeds table: surface speed, RPM, chip load or feed per rev, and feed rate for every diameter.
It is not the same tool as the Speeds & Feeds calculator. That calculator works out one tool from a surface speed and chip load you already know. The Chart Builder has a database of starting data for 17 materials built in, and builds a whole table for your end mills, drills or bar sizes at once, so you can pin it up next to the machine.
The Method
Formulas
For turning, D is the workpiece diameter. On a CNC lathe use constant surface speed (G96) with a spindle limit, and program the feed per rev.
Worked Example
1018 steel, carbide end mill, 4 flutes, 50% of the range, 1/2 in diameter:
- Chart range 250–450 SFM, so 50% gives 350 SFM.
- RPM = 350 × 12 ÷ (π × 0.5) = 2,674 RPM.
- Chip load at 1/2 in: 0.0020–0.0035 in, so 50% gives 0.0028 in per tooth (rounded).
- Feed = 2,674 × 0.0028 × 4 = 29.9 IPM.
Now a 1/8 in 3-flute carbide end mill in 6061 aluminium at 50% (1,050 SFM) on a 10,000 RPM machine: it wants 32,086 RPM, so the table shows 10,000 RPM, 327 SFM actual, the chip load stays at 0.0015 in, and the feed is 10,000 × 0.0015 × 3 = 45 IPM.
Tips
- Start low on a new set-up. Use 0–30% for HSS, long stick-out, light or hobby machines, thin walls and full-width slots.
- Do not make up lost RPM with chip load. When the spindle tops out, keep the chip load and accept the lower feed rate, as the table does.
- Light radial cuts can feed faster. Below about 30% stepover the chip is thinner than the chip load. Correct for it with the Chip Thinning Calculator.
- Arcs need a feed correction. For internal circular moves use the Circular Feed calculator.
- Check the power. Big tools in steel can need more power than a small machine has. Check with the MRR Calculator.
- Copy as CSV pastes straight into a spreadsheet, so you can keep a tool-crib sheet for each machine.
Frequently Asked Questions
Results are conservative starting points, not guaranteed values. Machine rigidity, tool holding, stick-out, coolant and the exact tool all change what works. Always check against your tool manufacturer's data.