Bandsaw Optimizer
Select your material and thickness to find the recommended Blade TPI and cutting speed (FPM/MPM).
Recommended Blade
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TPI
Blade Speed
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FPM
Operator Note: If you see "teeth stripping," your TPI is too low. If the blade is "clogging," your TPI is too high.
Sawing Fundamentals
The "Rule of Three"
To prevent blade damage and ensure a clean cut, you should have at least 3 teeth engaged in the material at all times. For thin tubing, this requires a very fine TPI (18-24). For large solids, a coarse TPI (2-4) is better for chip clearance.
Speed & Heat
Harder materials require slower blade speeds to prevent the teeth from overheating and losing their hardness. Stainless and Tool Steels should be cut with flood coolant whenever possible.