Wrench and hex key sizes vary depending on the head type. This complete range guide provides the exact Thou and Metric dimensions for external hex, cap heads, and countersink fasteners.
| Bolt Size | Hex Bolt (Wrench) | Cap Head (Hex Key) | Countersink (Hex Key) |
|---|---|---|---|
| #4 | 250.0 thou6.35 mm(1/4") |
93.7 thou2.38 mm(3/32") |
62.5 thou1.58 mm(1/16") |
| #6 | 312.5 thou7.93 mm(5/16") |
109.3 thou2.77 mm(7/64") |
78.1 thou1.98 mm(5/64") |
| #8 | 312.5 thou7.93 mm(5/16") |
140.6 thou3.57 mm(9/64") |
93.7 thou2.38 mm(3/32") |
| #10 | 375.0 thou9.52 mm(3/8") |
156.2 thou3.96 mm(5/32") |
125.0 thou3.17 mm(1/8") |
| 1/4" | 437.5 thou11.11 mm(7/16") |
187.5 thou4.76 mm(3/16") |
156.2 thou3.96 mm(5/32") |
| 5/16" | 500.0 thou12.70 mm(1/2") |
250.0 thou6.35 mm(1/4") |
187.5 thou4.76 mm(3/16") |
| 3/8" | 562.5 thou14.29 mm(9/16") |
312.5 thou7.94 mm(5/16") |
218.7 thou5.56 mm(7/32") |
| 1/2" | 750.0 thou19.05 mm(3/4") |
375.0 thou9.52 mm(3/8") |
312.5 thou7.94 mm(5/16") |
| 5/8" | 937.5 thou23.81 mm(15/16") |
500.0 thou12.70 mm(1/2") |
375.0 thou9.52 mm(3/8") |
| 3/4" | 1125.0 thou28.57 mm(1-1/8") |
625.0 thou15.87 mm(5/8") |
500.0 thou12.70 mm(1/2") |
| M2 | 157.5 thou4.00 mm |
59.0 thou1.50 mm |
47.2 thou1.20 mm |
| M3 | 216.5 thou5.50 mm |
98.4 thou2.50 mm |
78.7 thou2.00 mm |
| M4 | 275.6 thou7.00 mm |
118.1 thou3.00 mm |
98.4 thou2.50 mm |
| M5 | 315.0 thou8.00 mm |
157.5 thou4.00 mm |
118.1 thou3.00 mm |
| M6 | 393.7 thou10.00 mm |
196.9 thou5.00 mm |
157.5 thou4.00 mm |
| M8 | 511.8 thou13.00 mm |
236.2 thou6.00 mm |
196.9 thou5.00 mm |
| M10 | 669.3 thou17.00 mm |
315.0 thou8.00 mm |
236.2 thou6.00 mm |
| M12 | 748.0 thou19.00 mm |
393.7 thou10.00 mm |
315.0 thou8.00 mm |
| M14 | 866.1 thou22.00 mm |
472.4 thou12.00 mm |
393.7 thou10.00 mm |
| M16 | 944.9 thou24.00 mm |
551.2 thou14.00 mm |
393.7 thou10.00 mm |
| M20 | 1181.1 thou30.00 mm |
669.3 thou17.00 mm |
472.4 thou12.00 mm |